Abstract Autologous nerve transplantation (ANT) is currently considered the gold standard for treating long-distance peripheral nerve defects. However, several challenges associated with ANT, such as limited availability of donors, donor site injury, mismatched nerve diameters, and local neuroma formation, remain unresolved. To address these issues comprehensively, we have developed porous poly(lactic-co-glycolic acid) (PLGA) electrospinning fiber nerve guide conduits (NGCs) that are optimized in terms of alignment and conductive coating to facilitate peripheral nerve regeneration (PNR) under electrical stimulation (ES). The physicochemical and biological properties of aligned porous PLGA fibers and poly(3,4-ethylenedioxythiophene):polystyrene sodium sulfonate (PEDOT:PSS) coatings were characterized through assessments of electrical conductivity, surface morphology, mechanical properties, hydrophilicity, and cell proliferation. Material degradation experiments demonstrated the biocompatibility in vivo of electrospinning fiber films with conductive coatings. The conductive NGCs combined with ES effectively facilitated nerve regeneration. The designed porous aligned NGCs with conductive coatings exhibited suitable physicochemical properties and excellent biocompatibility, thereby significantly enhancing PNR when combined with ES. This combination of porous aligned NGCs with conductive coatings and ES holds great promise for applications in the field of PNR. Keywords: Peripheral nerve defect, Nerve guide conduit, Electrospinning fibers, Conductive coating, Electrical stimulation Graphical abstract This study focuses on the use of porous poly(lactic-co-glycolic acid) (PLGA) fiber conduits with optimized alignment and conductive coating for guiding peripheral nerve regeneration (PNR) under electrical stimulation (ES). PLGA was chosen to prepare porous electrospun fibers and to explore the optimal alignment and porogenic conditions. Poly(3,4-ethylenedioxythiophene):polystyrene sodium sulfonate (PEDOT:PSS) was chosen as the conductive coating and its optimal coating concentration was explored. The physicochemical properties of the coated PLGA electrospun fibers and their effects on nerve cell behavior were fully characterized. The electrospun NGCs were then implanted into rats and ES was administered to investigate the effect of promoting PNR and to explore the mechanism of nerve regeneration. [35]Image 1 [36]Open in a new tab List of abbreviations 3D Three-dimensional AChE Acetyl cholinesterase ANT Autologous nerve transplantation ATP Adenosine triphosphate CCK-8 Cell counting kit-8 CLSM Confocal laser scanning microscope CMAPs Compound muscle action potentials CNS Central nervous system CPs Conducting polymers DAPI 4′,6-diamidino-2-phenylindole DCM Dichloromethane DEG Differentially expressed genes DMEM Dulbecco's modified eagle medium DMF Dimethylformamide DMSO Dimethyl sulfoxide ECM Extracellular matrix EDX Energy dispersive X-Ray ELISA Enzyme linked immunosorbent assay ES Electrical stimulation FDA Food and drug administration FTIR Fourier transform infrared GFAP Glial fibrillary acidic protein GM Gastrocnemius muscle GO Gene ontology GSEA Gene set enrichment analysis H&E Hematoxylin-eosin IL-10 Interleukin-10 IT Intermediary toe KEGG Kyoto encyclopedia of genes and genomes MAP-2 Microtubule association protein-2 MAPK Mitogen-activated protein kinase MBP Myelin basic protein M-CSF Macrophage stimulating factor MEP Motor endplate NF200 Neurofilament-200 NGC Nerve guide conduit PANI Polyaniline PBS Phosphate buffer saline PC-12 Pheochromocytoma-12 PCL Polycaprolactone PEDOT Poly(3,4-ethylenedioxythiophene) PFA Paraformaldehyde PI Propidium iodide PL Paw length PLGA Poly(lactic-co-glycolic acid) PLLA Poly(l-lactic acid) PNI Peripheral nerve injury PNR Peripheral nerve regeneration PNS Peripheral nervous system PPy Polypyrrole PSS Polystyrene sulfonate ROS Reactive oxygen species RPMI-1640 Roswell park memorial institute-1640 SC Schwann cell SD Sprague-Dawley SEM Scanning electron microscopy SFI Sciatic functional index TCP Tissue culture polystyrene TEM Transmission electron microscope TNF-α Tumor necrosis factor-α TS Toe spread Tuj-1 Beta3-Tubulin UVO Ultraviolet ozone XPS X-ray photoelectron spectroscopy 1. Introduction Peripheral nerve injury (PNI) refers to damage occurring in the peripheral nerve plexus, nerve trunk, or its branches, typically resulting from traumatic factors such as lacerations, motor vehicle accidents, compression injuries, and excessive stretching [[37]1]. The management of long-distance (over 5 cm) nerve defects poses a significant surgical challenge due to the inability to directly suture nerves [[38]2]. The current treatment for long-distance nerve defects is autologous nerve transplantation (ANT) [[39]3]. However, ANT has several inherent disadvantages, including limited availability of donors, functional loss in the donor region, formation of neuromas, and mismatched nerve diameters [[40]4]. To overcome these limitations, a tissue-engineered nerve guide conduit (NGC) was developed [[41]5]. The NGC effectively isolates the regenerated nerve axon from surrounding scar tissue, therefore preventing compression of the nerve by adjacent tissues [[42]6]. Additionally, the NGC plays a crucial role in accurately directing nascent neural tissue towards its intended target organ [[43]7]. Various techniques were employed for the fabrication of NGCs, including freeze-drying, solvent casting, phase separation, gas foaming, three-dimensional (3D) printing, and electrospinning [[44]8]. Electrospinning is an electrostatically driven process utilized to produce random or aligned fibers with diameters ranging from nanometers to microns [[45]9]. The desired morphology of electrospinning fiber was achieved by adjusting process parameters, environmental conditions, and solution properties [[46]5]. Many previous studies have demonstrated the indispensability of electrospinning fibers with aligned porous morphology for nerve regeneration, as they effectively enhance neuronal cell adhesion, proliferation, and guided growth while also modulating cytokine expression to a moderate extent [[47]10,[48]11]. Zamani et al. found that electrospinning poly(lactic-co-glycolic acid) (PLGA) porous cylindrical fibers significantly enhanced the attachment, growth, and proliferation of human A-172 nerve cells [[49]12]. Filimona et al. validated that the surface porous topology of electrospinning film prevented microbial colonization and reduced the risk of postoperative infections, which is crucial in neural tissue engineering [[50]13]. Although numerous previous studies have been conducted on the application of aligned electrospinning with surface porous morphology in neural tissue engineering, a majority of these studies solely focused on cellular experiments rather than validating their effects on neural regeneration in animal models. Zhang et al. demonstrated that the combination of aligned electrospinning NGCs and electrical stimulation (ES) effectively enhanced peripheral nerve regeneration (PNR), thereby suggesting that employing multiple treatment modalities may yield a favorable synergistic effect [[51]14]. Due to its poor electrical conductivity, PLGA requires modification with a conductive coating to enhance neurostimulation by ES. Among the various options available, poly(3,4-ethylenedioxythiophene) (PEDOT) stands out as the most extensively studied polythiophene derivative due to its superior electrochemical stability, enhanced conductivity, and improved thermal stability compared to polypyrrole (PPy) and polyaniline (PANI) [[52]15]. Unlike other conductive polymers, PEDOT doped with polystyrene sulfonate (PSS) can be easily dispersed in aqueous solution while maintaining excellent conductivity [[53]16]. Therefore, the utilization of PEDOT:PSS represents a promising approach for developing conductive scaffolds that facilitate cell adhesion and promote cellular growth and differentiation [[54]17]. The process of PNR is intricate, and achieving satisfactory therapeutic outcomes with a single material, scaffold, or treatment proves challenging. Henceforth, the future research direction should focus on composite treatments involving multiple materials or approaches [[55]18]. Prabhakaran et al. suggested that the combination of ES with topographical cues synergistically promoted axonal growth, surpassing the effects of monotherapy [[56]19]. In another study, agarose NGCs were combined with a PEDOT conductive coating to enhance their mechanical properties and significantly improve conductivity. Although ES was not applied in the experiment, the desired nerve repair effect was achieved, leading to the successful restoration of motor function in the lower limbs of rats [[57]18]. Other studies have primarily focused on utilizing topographic cues or ES to influence schwann cell (SC) migration [[58]20,[59]21]. However, there is a scarcity of reports regarding the combination of ES, topographic cues, surface topography, and conductive coatings for PNR. Here, the electrospinning fibers were integrated with optimized porous alignment and highly conductive materials, in conjunction with ES, to regulate nerve cell behavior and facilitate neural repair in vivo, as illustrated in [60]Scheme 1. We fabricated aligned PLGA fibers and investigated the optimal preparation conditions for their surface porous morphology by varying solvent ratios. Considering the cytotoxicity of high concentrations of PEDOT:PSS solutions, we systematically explored gradient dilution to achieve an optimal concentration of conductive coatings that would provide good conductivity without compromising biocompatibility for the electrospinning fibers. The resulting composite NGCs exhibited significantly enhanced nerve regeneration in rats under ES, offering a facile approach to obtain a well-suited NGC for nerve tissue engineering applications in PNI. Scheme 1. [61]Scheme 1 [62]Open in a new tab Schematic illustration of porous aligned PEDOT:PSS-coated PLGA electrospinning NGC for promoting nerve regeneration under ES. 2. Materials and methods 2.1. Materials PLGA ((LA): (GA) = 75:25; the molecular weight was 8 × 10^4 g mol^−1) was provided by Changchun SinoBiomaterials Co., Ltd (Changchun, P. R. China). Dimethylformamide (DMF, 0.948 g cm^−³) was purchased from Energy Chemical Co., Ltd (Shanghai, P. R. China). Dichloromethane (DCM, 1.325 g cm^−³) was purchased from XiLong Scientific Co., Ltd (Shenzhen, P. R. China). PEDOT:PSS, neurofilament-200 (NF200) antibody, glial fibrillary acidic protein (GFAP) antibody, and beta3-Tubulin (Tuj-1) antibody were purchased from Sigma-Aldrich (Shanghai, P. R. China). The rat hematoxylin-eosin (H&E) kit, the masson kit, the Roswell park memorial institute-1640 (RPMI-1640) medium, and the Dulbecco's modified eagle medium (DMEM) were purchased from Servicebio Co., Ltd (Wuhan, P. R. China). Cell counting kit-8 (CCK-8) was purchased from Beyotime Biotechnology Co., Ltd (Shanghai, P. R. China). 4′,6-diamidino-2-phenylindole (DAPI) was purchased from Solarbio Co., Ltd (Beijing, P. R. China). Phalloidin-FITC conjugate kit was purchased from Thermo Fisher Scientific Co., Ltd (Shanghai, P. R. China). Clear tissue culture polystyrene (TCP) plates were purchased from Corning Costar Co., Ltd (Cambridge, MA, USA). The living/dead cell double staining kit and acetylcholinesterase staining kit were purchased from Bestbio Co., Ltd (Shanghai, P. R. China). Myelin basic protein (MBP) antibody, rat pheochromocytoma-12 (PC-12) cells, and rat SCs were purchased from Bihe Biochemical Technology Co., Ltd (Shanghai, P. R. China). Sprague-Dawley (SD) rats were purchased from the animal experiment center of Jilin University (Changchun, P. R. China). Collagenase IV and DNase I were purchased from Sigma-Aldrich (Shanghai, P. R. China). Antibodies of CD11b, CD86, and CD206 were purchased from eBioscience Co., Ltd (Santiago, USA). Intracellular staining buffer was purchased from BIOCREATIVE Co., Ltd (Beijing, P. R. China). Enzyme linked immunosorbent assay (ELISA) kits were purchased from Servicebio Co., Ltd (Wuhan, P. R. China). RNA nano 6000 assay kit of the bioanalyzer 2100 system was purchased from Agilent Technologies Co., Ltd (CA, USA). Acetyl cholinesterase (AChE) kits were purchased from Bestbio Co., Ltd (Nanjing, P. R. China). 2.2. Preparation and characterization of PLGA electrospinning fibers under varying roller receiver speeds 2.52 g PLGA was dissolved in a mixture of 10 mL DMF and 10 mL DCM (10 wt%). The mixture was stirred for over 12 h until no undissolved PLGA particles were visible. Subsequently, the PLGA solution was aspirated into a 1 mL syringe under a device voltage of 14 kV and with a distance of 15 cm between the needle tip and the roller collector encapsulated in copper foil. The resulting electrospinning fibers obtained at different roller receiver speeds (0 rpm, 500 rpm, 1000 rpm, 1500 rpm, 2000 rpm, and 2500 rpm) were named as follows: PLGA-0, PLGA-500, PLGA-1000, PLGA-1500, PLGA-2000, and PLGA-2500, respectively. Scanning electron microscopy (SEM, Inspect-F50, FEI, Eindhoven, Finland) was employed to observe the alignment and surface morphology characteristics of the electrospinning fibers. Additionally, hydrophilicity characterization of the PLGA fibers was conducted by measuring their water contact angle using a contact angle meter (KRUSS, Hamburg, Germany). 2.3. Preparation and characterization of porous PLGA fibers with varying ratios of DCM and DMF blends The PLGA was dissolved using varying ratios of DCM mixed with DMF, as indicated in [63]Table 1, all for a 10 wt% PLGA solution. Table 1. Various ratios of DCM and DMF were utilized to dissolve PLGA for the preparation of electrospinning fibers. The solvent's volume ratio DCM DMF PLGA 12:1 3 mL 0.25 mL 0.47 g 10:1 3 mL 0.3 mL 0.47 g 8:1 3 mL 0.38 mL 0.48 g 6:1 3 mL 0.5 mL 0.49 g 4:1 2.6 mL 0.65 mL 0.45 g 3:1 2.4 mL 0.8 mL 0.44 g 2:1 2.2 mL 1.1 mL 0.44 g [64]Open in a new tab We employed SEM to conduct morphological characterization of PLGA fibers. The densities and porosities were determined using the liquid phase displacement technique with ethanol as the displacing agent. To enhance hydrophilicity, the PLGA fiber films underwent a 50s treatment with an ultraviolet ozone (UVO) cleaner (42–220, Jelight, USA). The quality of the fiber film was M, followed by immersion in ethanol (volume V1) for 5 min, resulting in a total volume of ethanol and film denoted as V2. After removing the fiber film from ethanol, the remaining volume of ethanol was measured as V3. Subsequently, equation [65](1) was utilized to calculate the density (ρ) of the fiber film. [MATH: ρ=MV2V3 :MATH] (1) where M was in “g”, and V2 and V3 were in “mL”. The porosity (ε) of the fiber film was determined using equation [66](2): [MATH: ε=V1V3V2V3 :MATH] (2) where V1, V2, and V3 were in “mL”. We determined the water absorption of the fiber film with an initial mass of M0. The fiber films were immersed in deionized water for 24 h. After being removed from the water, excess moisture on the surface of the fiber films was absorbed using filter paper, and its quality was measured as M1. PLGA fiber films were subjected to vacuum drying at 40 °C for 24 h and then weighed as M2. The water absorption (δ) of the fiber film was calculated using equation [67](3): [MATH: δ=M1M2M0 :MATH] (3) M0, M1, and M2 were in “g”. 2.4. The impact of PEDOT:PSS-coated porous PLGA fibers on cellular proliferation To coat the porous PLGA fibers, we employed the PEDOT:PSS solution. Previous research has indicated that incorporating propanol or dimethyl sulfoxide (DMSO) into the PEDOT:PSS solution enhances its solubility and conductivity [[68]22]. However, the use of organic solvents may potentially harm the mechanical properties and surface morphology of PLGA fiber films. Therefore, we chose to mix an equal volume of deionized water with PEDOT:PSS to avoid any potential damage. The UVO-treated fiber films were immersed in aqueous PEDOT:PSS solution for 1 h, dried under vacuum at 30 °C for 3 h, and subsequently rinsed with deionized water to eliminate any residual PEDOT:PSS from the surface [[69]22]. With the PLGA fiber films, both coated and uncoated, placed in 96-well plates, we added 5 × 10^3 PC-12 cells suspended in 200 μL of RPMI-1640 medium to each well. Following a 24 h incubation period, the cell culture medium was aspirated and replaced with a mixture of CCK-8 reagent (dissolved at a concentration of 5 mg mL^−1) in serum-free medium at a ratio of 1:10. Subsequently, 100 μL of the mixture was added to each well and further incubated until an orange color developed. Proliferation rates were assessed using the Bio-Rad microplate detector (Bio-Rad 550, Hercules, California, USA). Cell experiments were conducted at both the 48 h and 72 h time points following previously described methods. 2.5. The exploration of the optimal coating concentration for PEDOT:PSS We employed gradient dilution to explore the optimal coating concentration of PEDOT:PSS using rat PC-12 cells and SC cells for experiments. A total of 50 wells arranged in 5 rows and 10 columns were selected on a 96-well plate. Subsequently, each well was supplemented with 5 × 10^3 PC-12 cells and 200 μL of culture medium, followed by incubation for 24 h. The cell culture medium was then aspirated from each well, after which the leftmost five wells received an addition of 100 μL of PEDOT:PSS solution. Next, these wells were mixed thoroughly with an additional supplementation of 100 μL of cell culture medium before transferring a volume of 100 μL from this mixture into the second column's 5 wells. This process was repeated by adding another 100 μL cell culture medium and thorough mixing before pipetting the resulting mixture into the third column's wells for further dilution. This sequential procedure continued until reaching the tenth column where a final volume of well-mixed liquid measuring at 200 μL was obtained, discarding the 100 μL mixture. After incubation for 24 h, the mixture was removed, followed by the addition of a mixture containing CCK-8 reagent solution and cell culture medium. The resulting mixture was further incubated until an orange color developed and subsequently analyzed using a microplate reader. 2.6. Preparation and characterization of porous PLGA fiber films coated with the optimal concentration of PEDOT:PSS The porous PLGA fiber films were coated with PEDOT:PSS solution at the optimal concentration for promoting cell proliferation. We employed a digital multimeter (DLX890C+, Delixi Group Co., Ltd, Zhejiang, China) to determine the electrical conductivity of the PLGA fiber films. The cross-sectional area of the fiber film was determined by measuring its width and thickness using vernier calipers, and the conductivity (σ) was calculated based on equation [70](4): [MATH: σ=LAR :MATH] (4) R was the resistance of the fiber film in “MΩ”; L was the distance between the two electrodes in “cm”; A was the cross-sectional area of the fiber film in “cm^2”. We examined the surface morphology of PLGA fiber films after PEDOT:PSS coating using SEM. The presence of the coating on the fiber films was studied through mapping and energy dispersive X-Ray (EDX) spectroscopy. X-ray photoelectron spectroscopy (XPS) was employed to analyze the elemental sulfur present on the surface of PLGA fiber films. The mechanical properties of PLGA fiber films were evaluated using a universal testing machine (Shimadzu, Kyoto, Japan). We conducted mechanical property tests on the fiber films in both parallel and perpendicular orientations to the fiber alignment, with the stress-strain curves providing us with the maximum tensile strength data. Fourier transform infrared (FTIR) spectroscopy (Bio-Red Win-IR, Bruker, Karlsruhe, Germany) was employed to analyze uncoated PLGA fiber films, PEDOT:PSS conductive coating, and coated PLGA fiber films. The hydrophilicity of the coated PLGA fiber films was evaluated by measuring their water contact angle. 2.7. The in vitro and in vivo degradation of porous PLGA fiber films coated with PEDOT:PSS We prepared non-porous, porous, and coated porous PLGA fiber films for in vitro degradation experiments. The weight of each fiber film was accurately measured, followed by immersion in 1 % elastase at 37 °C. The fiber films were removed every 10 days for vacuum drying and subsequent weighing to determine the remaining weight as a percentage of the initial weight at each time point. The rats were anesthetized with a 2 % solution of pentobarbital sodium through intraperitoneal injection, and subsequently, an “L” shaped incision was made on the dorsal region of each rat. Following the separation of the subcutaneous tissue using a mosquito hemostat, the fiber films were implanted into the subcutaneous fascial layer and secured in place with sutures. Local tissues were excised at 1, 2, and, 3 months post-implantation of the fiber films, and paraffin sections were prepared after fixation of the tissues using a 4 % paraformaldehyde (PFA) solution. The rats' weights were recorded every 10 days following implantation. 2.8. The impact of PLGA fiber films with a coated porous surface on cellular behavior We conducted cellular experiments using SC and PC-12 cells and employed SEM to characterize the cell morphology on the surface of the fiber films. Additionally, we performed cytoskeleton staining to assess the impact of electrospinning fiber alignment on cell growth and morphology. Furthermore, we evaluated the toxicity of PEDOT:PSS on nerve cells through living/dead cell double staining. The porous PLGA fiber films were coated with the optimal concentration of PEDOT:PSS solution. Subsequently, the coated porous PLGA fiber films were placed in 24-well plates, and a small well containing 2 × 10^4 cells was prepared with the fiber film for subsequent incubation. Following aspiration of the medium, the PLGA fiber films were washed twice using phosphate buffer saline (PBS). The electrospinning fiber films were fixed using 4 % PFA for 30 min. Sequentially, ethanol at concentrations of 30 %, 50 %, 70 %, 80 %, 90 %, 95 %, and pure ethanol was added to dehydrate the cells adhering to the PLGA fiber films for 30 min before their morphology was characterized using SEM. The coated porous PLGA fiber films were placed into a 24-well plate, and 1 × 10^4 cells were seeded into each well of the plate and incubated. After removing the medium and rinsing the fiber films with PBS, the films were fixed with PFA. Following removal of PFA and rinsing of the fiber film with PBS, acetone at −20 °C was added for 5 min. The acetone was aspirated and the film was rinsed with PBS. Subsequently, the fiber film was stained using a phalloidin solution for 90 min, followed by 3 times rinses with PBS. Next, the fiber films were stained with a DAPI solution for 10 min and again rinsed 3 times with PBS. Finally, the stained cells were captured using a confocal laser scanning microscope (CLSM, T-PMT, Zeiss, Japan). A sterile coverslip was placed on the bottom of a 6-well plate, and 2 × 10^5 cells along with 3 mL of cell culture medium mixed with the PEDOT:PSS solution were added into each well. The plate was then incubated for 48 h. Live cells were stained using calcein AM, while dead cells were stained using propidium iodide (PI). The coverslip was carefully lifted from the bottom of the 6-well plate and placed upside down onto a slide, which was subsequently captured using a fluorescence microscope (ECLIPSE C1, Nikon, Japan). To assess the impact of electrospinning fibers on macrophages at the PNR sites, we employed ELISA to study cytokine secretion. Rat macrophages were cultured on electrospinning fibers, and cell supernatants were collected after 24, 48, and 72 h. The concentrations of tumor necrosis factor-α (TNF-α) and interleukin-10 (IL-10) in the supernatants were quantified using ELISA kits. 2.9. The procedures of animal experimentation The female SD rats, weighing 220–250 g and aged 4–6 weeks, were provided with adequate water and food. All animals underwent a two-week acclimatization period before the animal experiments. A 10 mm sciatic nerve defect model was created to study the efficacy of coated aligned porous NGC combined with ES in promoting sciatic nerve regeneration in rats. The rats were randomly divided into 6 groups, each consisting of 10 individuals: nerve defect group, PLGA-1500 group, porous PLGA-1500 group, coated porous PLGA-1500 group, coated porous PLGA-1500 + ES group, and autograft group. After administering ether inhalation anesthesia to rats, a 2 % solution of pentobarbital sodium was intraperitoneally administered at a dosage of 2 mL kg^−1 body weight. Once the anesthesia took effect, a longitudinal incision was made along the posterior aspect of the left femur to expose the sciatic nerve by gently separating the muscle tissue. The sciatic nerve was surgically resected to create a 10 mm nerve defect, and the area of the nerve defect was implanted with the NGC made of PLGA fiber film. In the autograft group, the resected nerve segments were utilized to bridge the nerve gaps after inversion, and each rat received an intramuscular injection of 80,000 units of penicillin post-surgery for infection prevention. A Rigol DG1022 signal generator (Puyuan Jingdian Technology Co. LTD, Beijing, China) was utilized to administer ES treatment on rats in the postoperative ES group every other day for a total of 5 sessions. Following previous research findings, we configured the stimulation parameters to include a frequency of 20 Hz, a duty cycle of 50 %, and an operating voltage of 100 mV. Platinum wire electrodes were positioned within the proximal and distal tissues of the nerves, with each stimulation session lasting for 2 h [[71]14]. The recovery progress of lower extremity nerves in rats was evaluated at both the 2-month and 3-month time points after treatment. 2.10. The analysis of walking tracks To evaluate the recovery of the lower extremity function of rats, a walking track analysis was conducted on 5 rats from each group at 2 and 3 months post-treatment. A white paper was placed on the bottom of the plexiglass runway, while the hind feet and toes of the rats were blackened with the dye. A light source positioned at the end of the runway was utilized to stimulate forward movement in the rats, thereby leaving their footprints imprinted on the paper. The following parameters were obtained from the footprints of the rats: paw length (PL), which refers to the distance from hindfoot to distal middle toe; intermediary toe spread (IT), which represents the distance between the second and fourth toes; Toe spread (TS), indicating the distance between the first and fifth toes. The sciatic functional index (SFI) was calculated using [72]formula (5): [MATH: SFI=38.3×(EPLNPL)NPL+109.5×(ETSNTS)NTS+13.3×(EITNIT)NIT8.8 :MATH] (5) where E denoted the left footprints, while N represented the right footprints. 2.11. Electrophysiological analysis of the sciatic nerve and characterization of implanted aligned electrospinning NGCs The bilateral compound muscle action potentials (CMAPs) of the lower extremities in rats were recorded at 2 and 3 months post-treatment using a 9033A07 EMG/evoked potentiometer (Bendi Medical Equipment Co., Ltd, Shanghai, China). Following anesthesia induction, longitudinal incisions were made posterior to the femur to expose the nerve. The gastrocnemius muscle (GM) was penetrated by one recording electrode in a vertical manner, while another recording electrode was inserted vertically into the rat at the Achilles tendon. The grounding electrode was placed in the rat's tail, with the stimulation electrode positioned at the proximal region of the regenerated nerve. Pulses at 50 Hz were used to stimulate the sciatic nerves, and for each group, the amplitudes and latencies of CMAP were recorded. The electrospinning NGCs within the sciatic nerve defect area were extracted and subjected to vacuum drying, followed by SEM observation to assess fiber alignment. 2.12. Histological and immunofluorescence examination of the GM and regenerated sciatic nerve We consulted the previous study for the current experimental section [[73]14]. We assessed the histopathology of regenerated nerves and GM specimens from rats at 2 and 3 months post-treatment. The bilateral GMs of rats were measured in terms of weight, and the percentage of bilateral muscle weight was calculated using equation [74](6): [MATH: Weight(%)=Weight(E)Weight(N) :MATH] (6) Weight (E) and Weight (N) denoted the muscle weight of the GM on the experimental and normal sides, respectively. The GM and regenerated nerves were prepared, stained, and subsequently observed under a microscope (ECLIPSE C1, Nikon, Japan). The diameter of the regenerated nerve fibers and the thickness of myelin sheaths were characterized using a transmission electron microscope (TEM, HT7800/HT7700, hitachi, Japan). Immunofluorescence staining for NF200, MBP, GFAP, and Tuj-1 was performed to detect neural axon regeneration, followed by image acquisition using CLSM. The diameters of GM fibers, regenerated nerve fibers, and myelin sheath thickness were quantified using nano measurer software ([75]http://www.downxia.com) based on the image results. Additionally, the immunofluorescence results of the regenerated nerves were analyzed using ImageJ software ([76]http://rsb.info.nih.gov/ij/). 2.13. Immunocytometric analysis and transcriptomic assay were conducted on the regenerated sciatic nerve, while motor endplate (MEP) assay was performed on GM After the administration of anesthesia, the rats were subjected to cardiac perfusion using a saline solution. The regenerated nerves were then extracted and diced into small fragments, which were subsequently placed in a digestion buffer containing RPMI-1640 medium, collagenase IV, and DNase I for 1 h. Following this step, the samples underwent filtration through a 70 μm nylon filter to eliminate any undigested debris, while cells were collected by centrifugation. Finally, the cells were stained with 1 μL of CD11b and CD86 antibodies for 30 min at 4 °C under light protection. After the completion of staining, the buffer was added to suspend the staining, and subsequent washing steps were performed. Following fixation with PFA and additional buffer washes, permeabilization was achieved using intracellular staining buffer. After further washing with buffer, cells were stained with 1 μL CD206 antibody for 40 min under light-protected conditions. Subsequently, after discontinuing the staining and performing a final round of cell washing using buffer, the samples were analyzed by flow cytometry (Becton, Dickinson and Company, USA). The GM specimens were prepared as frozen sections, which were then immersed in pre-cooled 10 % calcium formaldehyde for 10 min. Subsequently, the sections were thoroughly rinsed with distilled water. Following this, the sections were incubated in an AChE incubation solution at 37 °C for 2 h, ensuring they were kept away from light until they attained a light brown coloration. The sections underwent further rinsing under running water and subsequently underwent staining with hematoxylin stain for 5 min. This was followed by another round of rinsing under running water lasting for 10 min. Finally, after routine sealing procedures had been carried out, photographs were captured using the microscope (ECLIPSE C1, Nikon, Japan). The animal tissue specimens were cryopreserved at −80 °C immediately after isolation for optimal preservation. RNA integrity was evaluated using the Bioanalyzer 2100 system with the RNA nano 6000 assay kit. Total RNA was utilized as input material for the preparation of RNA samples. The index-coded samples were clustered on a cBot cluster generation system using TruSeq PE cluster kit v3-cBot-HS (Illumia), following the manufacturer's instructions. After cluster generation, the library preparations were sequenced using an Illumina Novaseq platform, resulting in the generation of 150 bp paired-end reads. The raw data (raw reads) in fastq format underwent initial processing through fastp software. Reference genome and gene model annotation files were directly downloaded from the genome website. The mapped reads for each sample were assembled using StringTie (v1.3.3b) in a reference-based approach [[77]23]. Featurecounts v1.5.0-p3 was employed to quantify the number of reads mapped to each gene. The clusterProfiler package was utilized to perform Gene ontology (GO) enrichment analysis on differentially expressed genes (DEG), with gene length bias correction applied. GO terms exhibiting corrected P-values less than 0.05 were deemed significantly enriched by DEG. The kyoto encyclopedia of genes and genomes (KEGG) serves as a database resource for understanding high-level functions and utilities of biological systems, including cells, organisms, and ecosystems, based on molecular-level information derived from large-scale molecular datasets generated through genome sequencing and other high-throughput experimental technologies ([78]http://www.genome.jp/kegg/). We utilized the clusterProfiler package to assess the statistical enrichment of differential expression genes in KEGG pathways. Gene set enrichment analysis (GSEA) is a computational approach employed to determine if a predefined gene set exhibits significant and consistent differences between two biological states. The GSEA analysis tool ([79]http://www.broadinstitute.org/gsea/index.jsp), along with GO and KEGG datasets, were independently employed for conducting GSEA. 2.14. The assessment of nutritional status and the testing of organ toxicity in rats The nutritional status of the rats was evaluated based on changes in body weight over 3 months. The heart, liver, spleen, lung, and kidney specimens were fixed in PFA solution, followed by dehydration and preparation of paraffin sections. These sections were then deparaffinized and rehydrated by using xylene immersion. Subsequently, all slices were stained with H&E dye, rinsed with water, and dehydrated using graded ethanol. Finally, the sections underwent two rounds of xylene soaking before capturing photomicrographs using the microscope (ECLIPSE C1, Nikon, Japan). 2.15. Statistical analysis Data were presented as the mean ± standard deviation (SD) and were analyzed with the GraphPad Prism 7.04 software (Graphpad Inc., San Diego, CA, USA). The Student's t-test was used for statistical analysis. Statistical significance was set at *P < 0.05 and high statistical significance was set as **P < 0.01 and ***P < 0.001. 3. Results and discussion 3.1. The PLGA electrospinning fibers were prepared using various roller receiver speeds In the study of electrospinning fiber alignment, a solution was prepared using equal volume ratios of DCM and DMF. Due to its high volatility, an excessive amount of DCM can lead to rapid viscosity increase in the solution, resulting in clogging of the jet needle and failure in the preparation process. Conversely, an excessive proportion of DMF may generate numerous beaded fibers that adversely affect the surface morphologies of the fibers. Therefore, for our study on electrospinning fiber alignment, we opted to mix these two solutions in equal volumes and successfully obtained PLGA fibers with uniform morphology and excellent alignment ([80]Fig. 1A). Fig. 1. [81]Fig. 1 [82]Open in a new tab Preparation of aligned porous electrospinning fibers and their physical properties. (A) SEM images depict PLGA fibers at various roller speeds. (B) The alignment of PLGA fibers is quantified at different rotational speeds (n = 100, n represents the number of electrospinning fibers for each speed). (C) SEM images display PLGA electrospinning fibers prepared using different volume ratios of DCM/DMF polymer solutions. (D) and (E) The hydrophilicity of PLGA fiber films with different alignments is evaluated (n = 7, n indicates the number of samples tested in each group). (F) Fiber diameter measurements are conducted on PLGA fiber films at different roller speeds to assess their size distribution and uniformity (n = 100, n represents the number of electrospinning fibers for each rotational speed; * indicates P < 0.05 compared with PLGA-0 group). (G) External phase, (H) density, (I) porosity, and (J) water absorption of different PLGA fiber films (n = 3, n indicates the number of samples tested in each group). All statistical data are represented as mean ± SD. The alignment of the electrospinning fibers is influenced by the type of receiver employed. Isotropic electrospinning fibers are obtained when a plane receiver is utilized, whereas anisotropic fibers are achieved with a roller collector. The impact of rotational speed on fiber alignment was analyzed through SEM images at a magnification of 5 × 10^3. The fibers exhibited an isotropic morphology when a plane collector (0 rpm) was utilized, as depicted in [83]Fig. 1A. However, the alignment of the fibers was limited when a roller collector operated at a lower speed (500 rpm). As the roller speed increased, so did the alignment of fibers. Nevertheless, once the speed surpassed a critical value, further increments resulted in diminished fiber alignment. The continuous centrifugal and shear force generated by the high-speed roller collector resulted in the fibers being easily pulled in different directions, thereby diminishing their overall alignment [[84]24]. Utilizing a methodology employed in previous studies, we determined that the alignment of PLGA fibers at 500 rpm, 1000 rpm, 1500 rpm, 2000 rpm, and 2500 rpm was calculated to be 45 %, 66 %, 77 %, 71 %, and 74 % respectively [[85]25] ([86]Fig. 1B). The water contact angles of the PLGA fiber films prepared at different roller receiver speeds were shown in [87]Fig. 1D, exhibiting values of 123.51 ± 0.98°, 123.58 ± 1.61°, 122.21 ± 2.32°, 118.63 ± 2.49°, 120.62 ± 2.14°, and 117.71 ± 1.62° ([88]Fig. 1E). These results consistently demonstrated the hydrophobic nature of all PLGA fiber films fabricated in our study. The diameters of the isotropic PLGA fibers measured 0.67 ± 0.02 μm ([89]Fig. 1F). The electrospinning fibers prepared using the roller receiver exhibited significantly smaller diameters compared to the isotropic fibers, which can be attributed to fiber stretching induced by the centrifugal force generated through rotation of the roller receiver [[90]26]. In addition to the rotational speed of the receiver, the diameter of the electrospinning fibers is closely correlated with other preparation parameters. Ramacciotti et al. demonstrated that an increase in polymer solution concentration resulted in a corresponding enlargement of fiber diameter, potentially attributed to the higher viscosity of concentrated solutions and slower formation of Taylor's cone, necessitating a stronger electric field force for electrospinning fiber preparation [[91]27]. The electric field force was enhanced by increasing the applied voltage, resulting in a decrease in the diameter of the prepared fibers. It was observed that higher voltages led to smaller fiber diameters. Other preparation parameters, such as temperature, humidity, and the distance between the jetting needle and receiver, had minimal impact on electrospinning fiber diameter [[92]27]. The previous study demonstrated a direct correlation between the velocity of polymer solution spraying and the resulting fiber diameter, potentially attributed to reduced stretching time under the influence of an electric field. The inadequate stretching was identified as a contributing factor for larger fiber diameters [[93]28]. 3.2. The porous PLGA fibers were fabricated by blending varying ratios of DCM and DMF We fabricated electrospinning fibers with a rough, porous surface structure using a phase separation method ([94]Fig. 1C). PLGA particles were dissolved in a mixture of DCM and DMF at varying volume ratios (10:1, 8:1, 6:1, 4:1, 3:1, 2:1). The presence of porous structures was attributed to the solvent evaporation rate during fiber preparation. The formation of porous structures in PLGA fibers was facilitated by a higher percentage of volatile DCM in the solvent. However, if the DCM ratio exceeded 8:1, severe clogging occurred at the injection port and only a few PLGA fibers could reach the roller receiver. Increasing the DMF ratio beyond a certain level resulted in the disappearance of the porous structure and the development of a banded groove structure on the fiber surface (at ratios of 4:1 and 3:1), which may be attributed to insufficient volatility of the solvent to form the porous structure by liquid phase separation. As the DMF ratio continued to increase, the banded grooves on the fiber surface gradually disappeared and were replaced by a smooth surface (2:1). In order to achieve the optimal structure of PLGA fibers, we ultimately selected a 6:1 ratio for fiber preparation. Porous fibers are of interest for various applications, such as filtration or tissue engineering repair [[95]29]. For instance, specific surface topologies play a crucial role in influencing cell behavior and facilitating specific adsorption processes. Bognitzki et al. have concluded that the selection of appropriate parameters and solvents during electrospinning can directly yield porous fibers [[96]30]. The porous morphology of the fibers is achieved through phase separation during the electrospinning process, resulting in spinodal or binodal types of phase morphologies within the fibers. This also leads to a rapid increase in the jet surface within a few milliseconds. Solvent evaporation occurs on time scales significantly below the second-range, allowing for the crossing of phase boundaries and the formation of structures through phase separation [[97]30]. The previous study revealed that the utilization of volatile solvents, such as DCM, resulted in the formation of polymer fibers with a regular porous structure. Their interpretation was that rapid phase separation during the electrospinning process led to the creation of a consistent phase morphology [[98]30]. It appeared that solvent-rich regions transformed pores. Substituting DCM with a less volatile solvent notably diminished the propensity for pore formation, which aligned with our experimental findings. The porous structure did not disrupt the structural guidance for neurons in the aligned fibers, as evidenced by numerous previous studies. For instance, Kim et al. demonstrated that fibrous scaffolds composed of porous and aligned polycaprolactone (PCL)/silk/quercetin exhibited superior nerve repair capabilities compared to aligned nerve scaffolds [[99]31]. Additionally, Zhou et al. showed that elliptical nano-pore surfaces on aligned electrospinning poly(l-lactic acid) (PLLA) fibers enhanced the cellular response of vascular smooth muscle cells [[100]32]. The fiber diameter tended to decrease as the percentage of DCM decreased, as depicted in [101]Fig. 1C, aligning with previously reported findings [[102]28]. We posit that the variation in the DCM ratio primarily influenced the surface morphology of the fibers rather than their diameter. Furthermore, the impact of fibers with different diameters on neuronal cells remained a subject of debate. Daud et al. concluded that thicker fibers exhibited promotion of nerve axon growth [[103]28]. However, Yao et al. demonstrated no significant variance in the promotion of axon growth by fibers with different diameters [[104]33]. It is noteworthy that the morphology of electrospinning fibers is influenced by various factors, including diverse polymers and solvent ratios. In our preparation process, when the ratio of DCM to DMF was 12:1, the highly volatile DCM rapidly evaporated and led to a rapid increase in solution viscosity. Consequently, the formation of Taylor's cone was delayed due to the increased viscosity, resulting in solidification and blockage of the injection needle. This phenomenon was also observed at a ratio of 10:1. As shown in [105]Fig. 1G, the porous PLGA fiber films were prepared using a mixed solution of DCM/DMF (V:V = 6:1), and their appearance resembled that of the nonporous PLGA fiber films. The densities of the nonporous and porous fiber films were calculated to be 0.10 ± 0.01 g cm^−3 and 0.09 ± 0.01 g cm^−3, respectively. There was no significant difference in densities observed between the two types of fiber films, possibly due to the minimal impact of the nanoscale porous structure on their densities ([106]Fig. 1H). The porosity of nonporous and porous PLGA fiber films was determined using the ethanol displacement technique, yielding values of 87.91 ± 3.11 % and 86.93 ± 2.43 %, respectively. The inability of ethanol to penetrate nanoscale pores can be attributed to its surface tension. Given that both fiber films were prepared under identical rotational speed, their alignments were similar, resulting in comparable porosities ([107]Fig. 1I). The water absorption capacities of the nonporous and porous PLGA films were 214.11 ± 2.32 % and 214.08 ± 0.96 %, respectively. However, due to their similar porosities, there was no significant difference observed in their water absorption rates ([108]Fig. 1J). 3.3. The impact of PEDOT:PSS-coated porous PLGA fibers on cellular proliferation Conducting polymers (CPs) are polymers with delocalized electrons in the backbone and whose backbone atoms are connected to π-bonds. The conjugated backbone provides a pathway for electron migration, resulting in enhanced electrical conductivity [[109]22]. CPs are generally considered non-toxic and have no impact on cell growth [[110]34]. Numerous CPs have been utilized in the field of tissue engineering, including PPy, PANI, PEDOT, and poly(3-hexylthiophene) [[111]22]. The conducting polymer PEDOT is commonly doped with PSS to form a stable aqueous suspension of particles [[112]35]. Due to its exceptional chemical stability and conductivity, PEDOT finds applications in diverse fields including energy reserves, sensors, conductor electrode materials, biotechnology, and medicine [[113]36]. Ghasemi-Mobarakeh et al. reported that the incorporation of CPs in tissue engineering has been shown to enhance cell adhesion and proliferation [[114]37]. Similarly, Shahini et al. achieved satisfactory outcomes by utilizing PEDOT:PSS in bone tissue engineering [[115]38]. In this study, we employed the dip-coating technique to uniformly coat PLGA fiber films with PEDOT:PSS solution and investigated its impact on nerve cell growth ([116]Fig. S1A). We assessed the proliferation of PC-12 cells at various time points using the CCK-8 reagent. As seen in [117]Fig. S1B, uncoated PLGA fiber films exhibited significant promotion of cell proliferation at 24h, 48h, and 72h, whereas coated fiber films demonstrated inhibition of cell proliferation (P < 0.001). The pre-treatment of both sets of PLGA fiber films with UVO enhanced their hydrophilicity, potentially facilitating cell adhesion and proliferation [[118]39]. A previous study indicated that high concentrations of PEDOT:PSS solution may exhibit cytotoxicity [[119]40]. Babaie et al. reported that lower concentrations of PEDOT:PSS solution can enhance cellular activity [[120]41]. The conductivity of PEDOT:PSS facilitates cell signaling and promotes the adsorption of cell surface proteins [[121]42]. Therefore, we planned to perform a gradient dilution of the PEDOT:PSS solution to study its optimal coating concentration. 3.4. Exploring the optimal coating concentration of PEDOT:PSS solution for coating Our study investigated the impact of varying concentrations of PEDOT:PSS solution on cellular proliferation. The presence of a high-concentration solution significantly impeded cell growth; however, upon dilution, cells exhibited improved growth potential. We conducted a gradient dilution of the PEDOT:PSS solution using PBS ([122]Fig. 2A). At a concentration of 0.55 wt%, no significant change in color was observed for the diluted PEDOT:PSS solution. As the concentration decreased to 0.017 wt%, the solution gradually lightened in color and approached transparency. Different concentrations of PEDOT:PSS solution were employed to assess their effects on PC-12 cell and SC proliferation. Fig. 2. [123]Fig. 2 [124]Open in a new tab The impact of gradient dilution of the PEDOT:PSS solution on cell proliferation. (A) The external phase of the gradient dilution of the PEDOT:PSS solution. (B) The impact of gradient dilution of the PEDOT:PSS solution on the proliferation of PC-12 and SC cells (n = 5, n represents the number of experimental replicates at each coating concentration). All statistical data are represented as mean ± SD (* indicates P < 0.05, ** indicates P < 0.01, *** indicates P < 0.001). The proliferation of both cells at different time points was assessed using CCK-8 reagent ([125]Fig. 2B). Even when the PEDOT:PSS solution was diluted to a concentration of 0.138 wt%, the growth of PC-12 cells remained significantly inhibited after 24 h of incubation. However, when a solution with a concentration of 0.069 wt% was used in cell culture, the proliferation of the cells showed significant improvement while still exhibiting some degree of inhibition. The cell proliferation in the 0.034 wt% solution exhibited further enhancement upon dilution of the coating solution. Subsequent dilutions did not yield significant differences in cell proliferation between neighboring concentrations, yet overall trends indicated a gradual increase in cell proliferation with solution dilution, followed by a decline after reaching a certain concentration. The proliferation of PC-12 cells at the time points of 48 and 72 h, as well as SCs, exhibited a similar pattern. This could be attributed to the impact of highly concentrated CP solution on cell growth and proliferation due to its permeability and toxicity, while the hydrophilic and conductive properties of PEDOT:PSS facilitated cell adhesion when the solution was appropriately diluted [[126]43]. The CP can induce an electric field in the cell membrane, and this alteration of ion channels and bioelectricity within the membrane may further enhance cell proliferation [[127]43]. Based on the experimental results from 6 time points, a solution concentration of 0.017 wt% was determined as the optimal concentration for promoting cell proliferation. Therefore, we selected this specific concentration to prepare the coated conduit. 3.5. The optimal concentration of PEDOT:PSS was used to coat porous PLGA fiber films The majority of nerve tissue engineering research on PEDOT has focused on its application as an electrode material. In contrast to PANI, PEDOT is soluble and can be chemically modified in various organic solvents, making it suitable for a wide range of implantable nerve scaffolds [[128]44]. Additionally, PEDOT:PSS exhibits both ionic and electronic conductivity due to its porous nature, enabling the exchange of ions between the material and the biological medium. Although previous reports have suggested that PEDOT may degrade during ES, other studies have reported that PEDOT can be stabilized over approximately 100 million pulses using parameters matched to peripheral nervous system (PNS) [[129]45]. Therefore, it is crucial to select an appropriate concentration of PEDOT:PSS coating for effective ES treatment in PNR. The external phase of the PLGA fiber film, after being coated with the optimal concentration of PEDOT:PSS solution, is shown in [130]Fig. 3A. The electrical conductivity of NGC also plays a crucial role in effectively promoting PNR [[131]14]. As illustrated in [132]Fig. 3B, the aligned fiber films exhibited anisotropic conductivity values of 0.07 ± 0.01 S cm^−1 parallel to the fibers and 0.02 ± 0.01 S cm^−1 perpendicular to the fibers (p < 0.001). This disparity can be attributed to the preferential movement of electrons along the fiber direction while hindering their movement perpendicular to it [[133]46]. Zhang et al. demonstrated that the disparity in electrical conductivity between parallel and perpendicular orientations of electrospinning fibers was more than tenfold [[134]14]. In contrast, our findings revealed that the discrepancy in conductivity between these two directions was less than fivefold, which can be attributed to the interconnection of adjacent fibers through the PEDOT:PSS coating, thereby reducing the variance in conductivity. Fig. 3. [135]Fig. 3 [136]Open in a new tab External phase and characterization of porous PLGA electrospinning fibrous films coated with the optimal concentration of PEDOT:PSS. (A) The external phase of the coated porous PLGA electrospinning fiber film. (B) The electrical conductivity of coated porous PLGA electrospinning fiber films (n = 9, n represents the number of samples tested in each group). The surface morphology of (C) uncoated and (D) coated porous PLGA fiber films. (E) The mapping and EDX results of porous PLGA fiber films coated with optimal concentrations of PEDOT:PSS (n = 3, n indicates the number of samples tested in each group). (F) The mechanical properties of PLGA fiber films were tested. Stress-strain curves were obtained for uncoated PLGA fiber films in both parallel (G) and perpendicular (H) directions to the fiber alignment (n = 3, n indicates the number of samples tested in each group). Stress-strain curves were obtained for coated PLGA fiber films in both parallel (I) and perpendicular (J) directions to the fiber alignment (n = 3, n indicates the number of samples tested in each group). (K) The in vitro hydrophilicity of coated and uncoated PLGA fiber films (n = 10, n indicates the number of samples tested in each group). All statistical data are represented as mean ± SD (*** indicates P < 0.001). The SEM images of the porous PLGA fibers before and after coating with appropriate concentrations of PEDOT:PSS are presented in [137]Fig. 3C and D, respectively. Before coating, the PLGA fibers exhibited a smooth surface except for the presence of porous structures. In contrast, the PEDOT:PSS coating did not cover the pores but was uniformly distributed on the fiber surface, providing an ideal foundation for nerve cell adhesion and proliferation. The coated PLGA fiber films were analyzed using mapping testing and EDX spectroscopy to detect the presence of sulfur elements ([138]Fig. 3E). Elemental sulfur was exclusively found in the PEDOT:PSS coating, while no traces were observed in the PLGA film. Mapping testing results demonstrated a uniform distribution of conductive coatings on the surface of PLGA films, as evidenced by the presence of sulfur elements throughout. Additionally, EDX analysis confirmed the successful coating of the PLGA film surface with PEDOT:PSS. To further investigate the conductive coating on the film, XPS testing was conducted on the coated film to analyze elemental sulfur. As shown in [139]Fig. S2, the 2P binding energies of elemental sulfur in PSS and PEDOT were approximately 169 eV and 165 eV, respectively, which aligned with the previous research [[140]47]. These findings additionally corroborated the presence of PEDOT:PSS conductive coatings on PLGA films. The mechanical properties of the coated and uncoated fiber films were evaluated using an electronic universal testing machine ([141]Fig. 3F). The stress-strain curve demonstrated that the uncoated PLGA fiber film exhibited favorable tensile properties, with its elastic response attributed to the excellent flexibility within the range of elastic deformation ([142]Fig. 3G) [[143]48]. Conversely, when subjected to stress-strain tests perpendicular to the fiber alignment, the samples easily detached due to a lack of opposing forces in the vertical direction caused by anisotropic electrospinning fibers ([144]Fig. 3H). The stress-strain curve obtained from tensile testing conducted parallel to the fiber direction on the coated fiber film is shown in [145]Fig. 3I. Following the coating process, enhancements were observed in the tensile elastic limit, elastic modulus, and strength limit of the fiber film; however, a reduction was noted in its breaking elongation. The accumulation of conductive coating at the joints of different fibers may contribute to this phenomenon, as the adhesive nature of the coating impedes fiber elongation and sliding between them. Consequently, tensile strength increases while deformation capacity [[146]49]. The change in mechanical properties of the coated film was observed not only parallel to the fiber alignment but also perpendicular ([147]Fig. 3J). The increased viscosity of the conductive coating enhanced adhesion between fibers, increasing the tensile strength. However, it also heightened material brittleness and consequently decreased breaking elongation. Although the porous structure has some impact on the mechanical properties of electrospinning fibers, the presence of a conductive coating enhances their mechanical strength. The elastic modulus of uncoated fiber film parallel to the fibers was 2.29 ± 0.15 MPa ([148]Fig. 3G), whereas it increased to 5.33 ± 0.19 MPa after coating ([149]Fig. 3I). These improved mechanical properties provide sufficient support for nerve regeneration [[150]50]. The FTIR spectra of uncoated PLGA fiber film, PEDOT:PSS conductive coating and coated PLGA fiber film were presented in [151]Fig. S3. The absorption peak (-OH) at both ends of PLGA was observed at 3509 cm^−1. Meanwhile, the stretching vibration peak (-C Created by potrace 1.16, written by Peter Selinger 2001-2019 O) of PLGA appeared at 1759 cm^−1, exclusively in the spectrum of PLGA and not in PEDOT:PSS. A distinctive peak (-SO[3]^-) was detected at 1224 cm^−1 solely in the PEDOT:PSS conductive coating but absent in the PLGA. The stretching vibration peak (–COO–) at 1174 cm^−1 was observed exclusively in PLGA and not in PEDOT:PSS. Additionally, the characteristic peak (-C-O-C-) at 1094 cm^−1 was identified solely in PEDOT:PSS. These findings from the FTIR spectra indicate the successful coating of PLGA fiber film with a conductive PEDOT:PSS coating. The water contact angle serves as an indicator of the hydrophilicity of the electrospinning fiber film. A water contact angle exceeding 90° indicates its hydrophobic nature, whereas a value below 90° suggests acceptable hydrophilicity [[152]22]. While hydrophilicity plays a crucial role in cell adhesion to the surface of the fiber film, it also significantly influences cell proliferation [[153]22]. The water contact angles of the uncoated and coated PLGA films were 123.07 ± 2.01° and 54.03 ± 3.94°, respectively (p < 0.001) ([154]Fig. 3K). Consequently, the hydrophilicity of the coated film was significantly enhanced, thereby promoting cell adhesion and proliferation. 3.6. The in vitro and in vivo degradation of porous PLGA fiber films coated with PEDOT:PSS The polymer PLGA is widely recognized for its exceptional biocompatibility, excellent biodegradability, and ease of fabrication, making it highly suitable for various applications in tissue engineering. A notable advantage of PLGA NGCs lies in their biodegradable nature, eliminating the need for a secondary surgical procedure to remove them. To ensure optimal performance, the degradation rate of NGCs must align with the pace of nerve regeneration. The optimal degradation time of PLGA allows for sufficient mechanical support for PNR without hindering its progress. After 100 days of degradation, the nonporous PLGA fiber film, porous PLGA fiber film, and coated porous PLGA fiber film degraded to 51.26 ± 0.93 %, 52.15 ± 0.76 %, and 51.24 ± 0.21 % of their original qualities, respectively ([155]Fig. S4). Due to the UVO treatment applied to the fiber films, elastase could effectively penetrate the films. The appropriate degradation rate of PLGA fiber films creates favorable conditions for PNR. Additionally, PLGA is among the limited number of biomaterials that have been approved by the food and drug administration (FDA) for both experimental and clinical applications [[156]51]. Numerous previous studies have demonstrated the suitability of PLGA as a material for PNR [[157][52], [158][53], [159][54], [160][55]]. Faroni et al. revealed that cylindrical NGCs composed of PLGA exhibited excellent flexibility, biodegradability, permeability, and facilitated easy suturing of transected nerve stumps. When the NGC was surgically implanted into a 12-mm gap in the rat sciatic nerve, resulting in the successful PNR [[161]56]. Furthermore, PLGA has been extensively investigated for its ability to provide adequate mechanical support for nerve regeneration in numerous studies [[162]25,[163]57,[164]58]. These findings demonstrate the reliability of using PLGA for the preparation of NGCs. In addition to its applications in PNR, PLGA has also been utilized in various other medical fields without limitations imposed by its degradation products, including skin grafting, wound closure, and micro- and nanoparticles. Various applications of PLGA drug microsphere preparation have also been reported, including the utilization of PLGA microspheres as carriers for protein and enzyme drugs, which is a prominent area of research [[165]59]. Additionally, PLGA is employed as a drug carrier in Lupron Depot, an effective treatment for advanced prostate cancer. We implanted uncoated and coated PLGA fiber films into the subcutaneous fascia layer of the rat dorsum for in vivo degradation testing ([166]Fig. S5A). The weight changes of the rats were monitored over 3 months post-implantation. Body weight variations can reflect both rat growth and potential implant toxicity. All groups exhibited an increase in body weight following fiber film implantation, indicating no significant impact on their growth ([167]Fig. S5B). [168]Fig. 4 displays the uncoated and coated PLGA fiber films at 1, 2, and, 3 months post-implantation, along with the corresponding H&E staining results. At the mark point, the uncoated PLGA fiber film was observed to be encapsulated by soft tissue, accompanied by an inflammatory infiltrate surrounding it 1 month after surgery. This phenomenon primarily resulted from the in vivo degradation of PLGA, which is a complex process involving various cell types such as eosinophils and macrophages [[169]60]. After 2 months post-surgery, only a minimal amount of residual PLGA was observable, and the cellular infiltration had essentially subsided. 3 months following implantation, complete disappearance of PLGA occurred, rendering the implanted area indistinguishable from normal tissue. Regarding the coated fiber film, no conspicuous aggregation of inflammatory cells surrounding the coating was observed, thus confirming its excellent biocompatibility. The presence of undegraded coated PLGA films at the 3-month postoperative mark suggests that the conductive coating effectively impedes cell-PLGA interaction and retards in vivo degradation of the film. The conductive coating exhibited excellent biocompatibility as evidenced by the absence of significant cellular infiltration in its vicinity. Fig. 4. [170]Fig. 4 [171]Open in a new tab The external phase of in vivo degradation and H&E staining were performed on PLGA fiber films at various time points. No evident edema, oozing, or inflammation was observed in the implanted area of the fiber film during the external phase evaluation. Additionally, H&E staining revealed no significant aggregation of inflammatory cells within both the PLGA fiber film and its coating area, indicating excellent biocompatibility of the implanted material. The magnified area is indicated by a black square, while PLGA fiber films are denoted by black arrows and PEDOT:PSS coating by red arrows (n = 3, n indicates the number of samples tested in each group). (For interpretation of the references to colour in this figure legend, the reader is referred to