Abstract Chronic liver diseases are highly linked with mitochondrial dysfunction and macrophage infiltration. Mallory-Denk bodies (MDBs) are protein aggregates associated with hepatic inflammation, and MDBs pathogenesis could be induced in mice by feeding 3,5-diethoxycarbonyl-1,4-dihydrocollidine (DDC). Here, we investigate the macrophage heterogeneity and the role of macrophage during MDBs pathogenesis on DDC-induced MDBs mouse model by single-nucleus RNA sequencing (snRNA-seq). We defined liver macrophages into four distinct subsets including monocyte-derived macrophages (MDMs) subset and three Kupffer cells (KCs) subsets (Gpnmb^high KCs, Peam1^high KCs, and Gpnmb^low Pecam1^low KCs). Particularly, we identified a novel Gpnmb^high KCs subset as lipid-associated macrophage (LAM) with high expression of Trem2, CD63, and CD9. Interestingly, LAM showed a potential immunosuppressive characteristic by expressing anti-inflammatory genes IL-7R during the MDBs formation. Using contact and transwell co-culture systems, the released mtDNA from hepatocytes was found to induce the activation of inflammasome in macrophages. Furthermore, we revealed the damaged DNA could activate the NOD-like receptor family pyrin domain containing-3 (NLRP3) inflammasome and subsequently form apoptosis-associated speck-like protein containing a caspase recruit domain (ASC) specks of liver macrophages. Collectively, our results firstly revealed macrophage heterogeneity and inflammasome activation by mtDNA from injured liver during MDBs pathogenesis, providing crucial understanding of pathogenesis of chronic liver disease. Supplementary Information The online version contains supplementary material available at 10.1186/s12967-024-05999-7. Keywords: Mallory-denk bodies (MDBs), Lipid-associated macrophage, Single-nucleus RNA-sequencing, mtDNA, Inflammasome Introduction Mallory-Denk bodies (MDBs) are protein aggregates described as the morphological feature of alcoholic steatohepatitis (ASH) and non-alcoholic steatohepatitis (NASH), the pathogenesis of which has also been linked to cellular stress and aging [[38]1–[39]3]. Similarly, the formation of MDBs-like cytoplasmic inclusions also occurred in neurodegenerative diseases such as Alzheimer’s, Parkinson’s and Desmin-related myopathies [[40]4]. MDBs are the inclusions commonly seen in hepatocellular carcinoma (HCC), therefore the acknowledgment of